Side profile of a custom carbon fiber racing motorcycle with the MotoCaliper visible through the magnesium wheel spokes in a dark studio setting
Detailed close-up of MotoCaliper with purple accents

KTC brand brake caliper

Designed for export trade. It features an excellent streamlined design, providing precise feedback to the rider's fingertips while reducing rotational inertia.

The Strategy

Original intention of the design

Traditional calipers struggle with thermal soak during prolonged track sessions, leading to lever fade and inconsistent braking performance.

Our challenge was to balance aggressive thermal dissipation with radical weight reduction, utilizing computational design to remove material where it wasn't structurally required.

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The Genesis of Form

Conceptual industrial design sketch of a brake caliper showing organic fluid lines and internal cooling channels

Concept Sketches

Exploring Organic Design

3D wireframe mesh of a complex mechanical part showing polygonal density and curvature flow

Color scheme

Close up of a 3D printed prototype of a brake caliper with a smooth matte grey finish and purple accent details

Another model

Precision Engineering

Topology Optimization

AI-driven material distribution aimed at maximum stiffness-to-weight ratio across the axial plane.

FEA Testing

Simulating extreme heat cycles up to 800°C to ensure zero expansion and consistent pressure modulation.

Grade 5 Titanium

Monoblock construction machined from aerospace-grade billet for unmatched structural integrity.

SolidWorks Ansys Discovery KeyShot 11 RHINO7 CREO
Design program

The Journey of Research and Development

Style selection

Drawing and Selection of Product Design Schemes

01
Purity Verification

Process Selection

The best integrated molding method and CNC machining, single color can reduce costs

02
Subtractive Forge

3D printing

3D print to verify product prototypes, obtaining the most refined details through repeated adjustments and polishing

03
Structural Temper

Production Inspection

CMM verification and ultrasonic flaw detection ensure every caliper meets our extreme safety and performance standards.

04
Quality Assurance